reactor cooling makes savings

Reactor cooling makes savings

Reactor cooling makes savings

  • The Challenge

    A smarter reactor cooling system to save turnaround time and costs

  • The Solution

    Cooling system in three days and installed fast

  • The Impact

    Cool-down time slashed, money saved, and system adopted for future use

Client:Gulf Coast refinery

Location:USA

Sectors:Petrochemical and Refining

The Challenge

Save costs with faster reactor cooling

A Gulf Coast oil refinery needed to swap outa spent hydrotreater catalyst. During this process the hydrotreater reactor vessel needs to be cooled from 200°F to 80°F, and every moment spent cooling the vessel costs our customer money.

On previous turnarounds, the refinery had used liquid nitrogen to cool the vessel. But nitrogen is expensive and takes several days to cool the vessel down to 80°F. We were called in to find a better cooling process.

Key Facts

+900,000 kgWeight of reactor vessel
+450,000 kgWeight of catalyst
11 hoursSpeed of cool-down
200 °f (93°C) Initial temperature
80°f(27°C) Cooled-down temperature
“The speed of our cool-down and the money saved were both huge wins for the refinery.”

Aggreko

Tags
  • Case Study
  • USA
  • Petrochemical and Refining
  • HVAC & Cooling
  • Heat exchangers
  • Business Continuity