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Efficiency gains with CHP for chemical manufacturer

Efficiency gains with chp for chemical manufacturer

  • The Challenge

    Replacement of gas generator to ensure processes are not disrupted

  • The Solution

    New and improved gas generator package with heat recovery

  • The Impact

    Reduced energy bills and improved site efficiency

Client:Manufacturer of high-quality chemicals

Location:Middlesbrough, UK

Sectors:Pharmaceuticals

The Challenge

Rapid replacement of aging gas generator

A leading European contract manufacturer of high-quality fine chemicals, required a replacement gas generator after its previous model broke down.

The company was previously using a 20-year-old combined heat and power (CHP) system consisting of a major heat recovery boiler and four 1MW reciprocating gas generators. After one generator failed, the company decided it was not cost-effective to rebuild the ageing existing unit and instead opted for a new generator.

Aggreko was therefore asked to find a rapid solution to ensure the company’s pharmaceutical production processes would not be disrupted.

1,120kWGas generator
1MWHeat recovery boiler

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The solution

A new and improved gas generator solution

Aggreko provided a 1.1MW generator to supplement the plant’s power demands. Because the new model was slightly smaller than the company's existing generators, installation was quick and simple, requiring only minor pipework amendments and adapting the unit’s exhaust into the plant’s boiler heat exchange system.

Aggreko’s generator offered a higher output with a smaller footprint than the older models, resulting in comparatively higher efficiency levels. This level of performance was instrumental to the customer opting to replace the remaining units with a further three Aggreko 1.1MW generators.

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