The importance of advanced controls in temporary temperature control solutions

In industries where precision, reliability, and efficiency are critical, the role of advanced controls in temporary temperature control solutions cannot be underestimated. Whether in petrochemical refining for critical process control, or energy-saving within the manufacturing sector, having the right control systems in place is essential to optimising performance, ensuring safety, reducing energy consumption, emissions and minimising costs.

The success of a project does not only rely on the quality and performance of equipment but also due to its sophisticated control solutions. Aggreko’s solutions are designed to manage and adjust operations to meet the specific needs of complex industrial processes. This capability is backed by a team of expert personnel, such as specialised programmers and engineers, who clearly understand simple to highly complex processes and tailor these solutions to ensure they meet the most demanding operational requirements.

1. Energy efficiency:

Temperature regulation: advanced controls automatically adjust cooling output based on real-time data, ensuring energy is used efficiently. This is crucial for reducing power consumption during peak times or when full capacity is unnecessary. For instance, in scenarios where weather conditions are favourable, these controls can reduce the load on generators, thereby saving on diesel fuel and reducing carbon footprint.

Load management: these controls can optimise the cooling load, reducing energy use during less critical periods without compromising performance. This is particularly important in large-scale multi-MW operations where reducing energy consumption can quickly add up to significant reduction in cost and environmental impact.

Scheduling: programmable controls allow systems to operate only during necessary periods, avoiding energy waste. This feature is particularly useful in environments where cooling or heating is only needed at specific times, such as in certain manufacturing processes.

Noise reduction: with noise emissions in urban areas becoming ever more critical, measures can be taken through controls to minimise noise during certain times e.g. at night. This could be as simple as reducing fan speeds on chillers or cooling towers.

Fault Detection: Integrated systems monitor for malfunctions, providing early warnings to prevent critical failures. For example, in scenarios where a heat exchanger could freeze, the system can automatically switch to a backup exchanger, preventing blockages and ensuring continuous operation.

Aggreko Remote Monitoring: our advanced monitoring systems offer remote diagnostics, allowing for quick interventions to reduce downtime. This is particularly important for installations that are far from the main operation site, where on-site monitoring is impractical.

Reduced operational costs: by optimising energy use and preventing overcooling, controls can significantly cut operational expenses. For example, by using controls that only activate cooling systems when necessary, businesses can avoid the costs associated with running equipment unnecessarily.

Extended equipment life: proper management reduces wear and tear, extending the lifespan of equipment and minimising maintenance costs. Aggreko’s controls ensure that equipment operates within safe parameters, reducing the likelihood of breakdowns and extending the overall life of the system.

In petrochemical processes, where precise control over temperature is crucial, Aggreko’s advanced control solutions have proven to be indispensable. For instance, in scenarios where cooling systems need to operate below freezing temperatures, Aggreko’s controls can manage the process of switching between heat exchangers to prevent freezing and ensure continuous operation. This level of control goes beyond simple monitoring; it involves actively managing the process to avoid downtime and ensure safety.

“In critical environments, it’s not just about monitoring temperatures it’s about actively controlling the process to ensure everything operates within safe and optimal parameters. Whether it’s switching between heat exchangers or adjusting the cooling load based on real-time data, our controls make sure that our systems deliver exactly what the process requires - no more, no less.”

Aggreko’s team of skilled professionals, including experienced engineers and programmers work closely with customers to develop customised control solutions that meet the specific needs of their operations. Whether it’s a straightforward setup or a complex system requiring weeks of fine-tuning, Aggreko’s experts ensure that the solution is perfectly aligned with the customer’s requirements.

In sectors like petrochemical refining and manufacturing, where process control is vital, the need for advanced control solutions is paramount. Aggreko’s ability to customised controls for specific process requirements—whether it’s maintaining a precise temperature range or optimising energy use gives our customers a significant advantage. Working with a partner that has expertise in implementing sophisticated controls ensures that customers achieve their operational goals with greater efficiency and reliability.