OFA Electric VSD 1600 CFM Compressor Europe 2

Why choose oil-free air compressors vs oil-flooded on a manufacturing site

Introduction

Compressed air is a vital utility for manufacturers and plant operators, but it can also be costly and energy intensive. Making the right choice when it comes to air compressors can significantly impact efficiency, productivity and environmental footprint. So why choose oil-free air compressors over oil-flooded varieties?

Risk aversion and compliance

Oil-free air compressors adhere to the strict ISO 8573-1 Class 0 requirements for air quality, guaranteeing the absence of oil contaminants in the air. This not only minimises the risk of product contamination but also ensures compliance with industry standards and regulations. Opting for 100% oil-free air is crucial to safeguarding equipment, processes, and product. Airborne oil can cause various issues, including product contamination and disruptions in the manufacturing process. Aging and inefficient equipment are more prone to these risks, making oil-free air a practical choice.  

 
Bretigny Open Day 25 April 2024. A mock-up of an OFA compressor and dryer.
Environmental impact
Oil-free air compressors are kinder on the environment than their oil-flooded counterparts. They eliminate the need for oil disposal, a process heavily regulated and monitored by industry authorities. Therefore, choosing oil-free air compressors can help reduce environmental footprint.
Efficiency gains

Energy efficiency is paramount for manufacturers. Using temporary oil-free air compressors gives access to the latest compressor technologies, such as Variable Speed Drive (VSD) compressors. VSD compressors start up smoothly, requiring smaller generators or power supplies compared to traditional models. They also respond more effectively to fluctuating demands. This leads to significant savings in energy consumption for applications with fluctuating compressed air demand. 

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Low noise operation

Oil-free screw compressors are suitable for noise-sensitive environments, such as workshops, and when in close proximity to offices or worker welfare facilities.

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