Ground view of a refinery tower under a cloudy sky.

Smart VDU cooling saves at refinery

Smart cooling makes savings for refinery

  • The challenge

    Stabilizing temperature and pressure in a vacuum distillation tower

  • The solution

    Engineering a new fit-for-purpose cooling system

  • The impact

    More than US$30,000 per month in savings, and production quotas met

Client:Southeast refinery

Location:USA

Sectors:Petrochemical and refining

The Challenge

Fixing the vacuum distillation process

Vacuum distillation is a critical part of the refining process. To produce gas oils of acceptable quality, a delicate balance between the vacuum pressure and the heat of the system needs to be maintained.

A southeast refinery was struggling to get it right. The pressure wasn’t low enough and the chiller wasn’t cool enough. The resulting gas oil was off-spec. To fix the problem, the refinery had resorted to blending fire water with the discharge water from the chiller. As a result, operating costs were mounting.

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Since we installed the system, our customer has been very happy. The unit runs smoothly with minimal downtime.

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