Addressing Hidden Moisture Challenges in Food & Beverage Facilities
Impact of Humidity on Food Safety and Quality
Excess moisture in food and beverage processing facilities can create contamination risks, operational inefficiencies, and compliance challenges. Lower operating temperatures are necessary to prevent bacterial growth, so effective humidity control has never been more critical. Additionally, evolving regulatory requirements pressure plant managers to maintain optimal moisture levels.
The Cost of Poor Moisture Control in Food Processing
Unchecked condensation can lead to:
Production delays
Employees are stuck wiping condensation instead of focusing on output.
Increased labor & maintenance costs
Excess humidity leads to frequent cleanups and equipment wear.
Regulatory shutdowns
Facilities risk USDA violations and potential operational halts.
Compromised product quality
Bacteria growth, mold, and spoilage can lead to costly recalls.
For example, in meat processing plants, excessive moisture forces employees to manually remove condensation instead of focusing on production.
A Smarter Approach to Humidity Management in Food Facilities
Installing permanent dehumidification infrastructure can be costly and time-consuming. Instead, temporary dehumidification solutions—such as those from Aggreko—provide a flexible, cost-effective alternative. Our solutions integrate:
- Industrial dehumidifiers to remove excess moisture
- Supplemental cooling to maintain optimal conditions
- Optimized airflow to prevent condensation buildup
Industry-Specific Moisture Control Solutions
Meat & Poultry Processing
⯀ Prevents condensation buildup from water-heavy cooling processes.
⯀ Ensures USDA compliance and food safety.
⯀ Stops moisture from dripping onto products.
Dairy Processing
⯀ Controls moisture to prevent spoilage, mold, and contamination in cheese, yogurt, and powdered milk production.
⯀ Enhances powdered dairy products' drying efficiency and improves cheeses' storage conditions.Baked Goods & Confectionery
⯀ Ensures consistent texture, prevents sugar crystallization, and maintains product quality during drying and cooling.
⯀ Prevents sticking, cracking, and uneven baking in products like chocolates, candies, and bread.
Snack Foods & Cereals
⯀ Prevents moisture absorption in dry products like chips, nuts, and breakfast cereals.
⯀ Improves product crispness, extends shelf life, and prevents microbial growth.
Coffee & Tea Processing
⯀ Prevents moisture absorption in roasting and packaging, maintaining flavor and quality.
⯀ Ensures consistency in roasting, prevents clumping in powdered products, and improves packaging efficiency.
Breweries & Distilleries
⯀ Controls condensation in fermentation and aging areas, reducing the risk of mold and contamination.
⯀ Improves fermentation efficiency, enhances aging consistency, and prevents packaging issues due to humidity.
Frozen & Refrigerated Foods
⯀ Reduces frost buildup in freezers, maintains optimal storage conditions, and prevents ice formation on packaging.
⯀ Reduces energy consumption, minimizes equipment maintenance, and ensures product quality.
Engineering Expertise for Effective Solutions
Quick-fix solutions like exhaust fans or additional cooling often disrupt airflow and create unintended consequences. Aggreko's engineers take a holistic approach, designing tailored dehumidification systems based on:
- Airflow patterns and facility layout
- Moisture loads from equipment and production processes
- Seasonal temperature and humidity variations
- Regulatory compliance requirements
Scalable, Flexible, and Cost-Effective Solutions
Temporary dehumidification solutions allow food and beverage manufacturers to:
- Avoid unnecessary capital investments
- Prevent contamination and regulatory shutdowns
- Reduce downtime and enhance production efficiency
- Adapt to seasonal and peak operational demands
Talk to Our Experts & Find the Right Solution
Ensure Compliance & Optimize Production
Moisture control is essential for maintaining product integrity and regulatory compliance in all industries, from meat processing to breweries. With Aggreko's expertise and industry-leading dehumidification solutions, food production facilities can eliminate moisture-related risks and enhance operational performance.
To learn how our tailored dehumidification solutions can support your operations
Frequently Asked Questions
Temporary dehumidification solutions, such as those offered by Aggreko, provide a cost-effective alternative to permanent infrastructure. These systems offer flexibility, scalability, and quick setup without requiring large capital investments.
Excess moisture can lead to production delays, increased labor costs, bacterial growth, contamination risks, and potential regulatory shutdowns. Proper humidity control helps maintain food safety, product quality, and operational efficiency.