The complex latticework of high-voltage transmission towers, silhouetted against a vibrant orange sunset sky.

Powering the construction of two substations

Powering the construction of two substations

  • The challenge

    A power facility needed two substations completed on time to avoid delays

  • The solution

    Load bank testing during construction to keep progress on track

  • The impact

    Repeatable load condition that sped up construction

Client:Power utility

Location:USA

Sectors:Utilities

The Challenge

A power facility needed two substations completed on time to avoid delays

A busy power facility needed two new substations built from scratch to feed a re-bar manufacturing facility — a substation for the plant, and a substation for the arc furnace. They had committed to a quick completion date for both substations. However, the plant and arc furnace had two separate completion dates. If either finished late, there would have been drastic delays to production and a hit to profits. On top of this, the power facility needed an exact calibration of the substation CT’s required. Without it, there was a risk of inaccurate consumption and billing for the end user.

2Substations needed for a power utility
GridEmulation for 3 MVA at 13.2kV
ImprovedCommissioning time by 100%

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The Solution

Load bank testing during construction to keep progress on track

The utility company reached out to Aggreko to aid the construction process. We provided load on demand operation during testing. This ensured construction could be completed quickly and without a hitch. With a load bank and a trailer option for physical ease, we also provided an auxiliary power feed and a cooling fan operation. The process was carried out safely thanks to watertight logistics and continuous grid emulation for testing.

At Aggreko, we used our proven experience in temporary power generation to improve profits and production speed while staying in budget.

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