Vital maintenance without shutting down
Vital maintenance without shutting down
- The challenge
How to repair equipment while production stays online
- The solution
Alternating backup air-blowing systems to keep air and water flowing
- The impact
Operations stayed online and maintenance was completed ahead of schedule
Client:Water Reclamation Plant
Location:Southeast, USA
Sectors:Utilities
The Challenge
How to repair equipment while production stays online
This water reclamation plant runs a massive operation – and to do that, it relies on 14,000 diffusers, pushing air through 9 zones, in 4 different aeration basins.
Over time, the system gets clogged with debris and the joints start leaking, making it impossible to carry on without urgent maintenance. Usually that means switching everything off until a clear out is complete, but that would also mean a backlog of dirty water.
Instead, the plant needed a way to fix the system while it continued to run at full operation.