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Winter-proofing a Colorado O&G facility with Aggreko’s battery energy storage system (BESS)

Client: Colorado O&G facility

Location: Fort Lupton, Colorado, US

Sectors: Oil and Gas

The Challenge

On the search for a winterproof hybrid power system

Facing severe winterization issues in the frigid DJ Basin, the client was grappling with the inefficiencies of their existing generators, specifically two 200 kW units for each site.

During winter, the generators struggled to run efficiently, requiring hours of operation daily, impacting fuel consumption and emitting excess pollutants.

The extremities of the cold – plunging into negative temperatures – took a toll on the generators, resulting in blown engines and operational complications. With multiple sites within the basin, the customer didn’t want to take any chances.

The critical situation prompted the client to seek a robust solution to optimize power supply, reduce downtime, and overcome the limitations of their existing setup. The imminent threat of further engine failures, and the financial implications of prolonged inefficiencies, meant there was a pressing need for a reliable and winter-resistant power generation alternative.

Key Facts

Battery Energy Storage System (BESS) 1MW
Reduction in generator runtime (winter) 83%
Reduction in generator runtime (summer) 97%
Tier 4 Final generator 200kW

The Solution

Winter-proofing combined with energy transition

The O&G company visited our Pearland facility in Texas to see the variety of Aggreko’s fleet and meet our personnel. Impressed by our service and solutions, the customer chose Aggreko as their energy solution provider. So Aggreko set to work providing a comprehensive solution to the customer’s winterization challenges in the DJ Basin. Implementing parallel setups played a pivotal role in demonstrating the solution’s viability and effectiveness to the client.

Replacing the existing problematic generators, we implemented a state-of-the-art hybrid solution utilizing a 200 kW T4F generator, paired with our brand-new 1 MW battery energy storage unit (BESS). This cutting-edge combination addressed the immediate need for reliable power in freezing conditions and aligned with the client’s green initiatives. Introducing more eco-friendly technologies optimized energy consumption, reduced emissions, and provided a quieter, more reliable alternative. This strategic approach promises a sustainable, long-term energy solution, marking a significant advancement in the client’s power infrastructure.

The Impact

Delivering reliable power in extreme negative weather with modular battery energy storage system

Aggreko’s solution and service has brought transformative results to the project in the DJ Basin, maximizing value for the O&G company. By replacing inefficient generators with advanced diesel generator sets, coupled with the innovative BESS solution, Aggreko has resolved winterization challenges and enhanced operational efficiency.

The optimized energy consumption not only saves on diesel and reduces emissions, but also significantly lowers operational costs. The strategic deployment ensures that generators operate for shorter durations during winter and even less during the summer, providing a substantial reduction in fuel consumption. Beyond simple reliability, the solution showcases Aggreko’s commitment to sustainability, aligning with the client’s green initiatives.

The successful implementation promises a quieter, more reliable, and cost-effective long-term power solution, marking a significant achievement in the client’s energy infrastructure.

Before

  • Two 200 kW generators on site in the DJ Basin
  • Winterization challenges due to extreme cold in the negatives
  • Multiple blown engines and operational issues
  • Generators running 24/7 during winter, leading to high fuel consumption
  • Long waiting times for technician support with previous service providers
  • Limited reliability, high emissions, and operational inefficiencies

After

  • Aggreko replaced old generators with advanced diesel generator sets
  • Innovative BESS unit also introduced to address winterization challenges
  • Generators operated for shorter durations during winter and summer, reducing fuel consumption
  • Substantial decrease in emissions and operational costs
  • Improved reliability with shorter waiting times for technician support
  • A quieter, more reliable, and cost-effective long-term power solution
  • Alignment with the client’s green initiatives, showcasing Aggreko’s commitment to sustainability