Dense air injection is a crucial process enhancement solution for improving efficiency and operational performance in petrochemical and refining plants. Aggreko offers cutting-edge dense air injection systems that ensure continuous feedstock flow and optimize yield recovery, regardless of external conditions like altitude and seasonal temperature changes.
Here is how we can support you:
Dense Air Injection for Fluid Catalytic Cracking (FCC)
Main air blower (MAB) constraints in FCC units can severely impact production, especially during warmer months. By injecting denser, chilled air into the MAB, Aggreko helps refineries burn off coke more effectively in the regenerator. This increases throughput, improves catalytic activity, and enhances reactor performance. This high-return solution can boost production rates while reducing the need for costly shutdowns and maintenance.
Dense Air Injection for Compressors
Compressors play a vital role in cooling critical production phases in chemical and refinery operations. However, rising temperatures can reduce air density, decreasing cooling efficiency and potential production slowdowns. Aggreko’s dense air injection solutions for compressors utilize chilled water systems and air handlers to increase the air mass, ensuring that compressors continue to operate optimally, even during extreme heat. This prevents overheating and keeps production targets on track without additional capital investment.
Dense Air Injection to Gas Turbines
Gas turbines are particularly vulnerable to performance declines when temperatures rise and air density drops. Aggreko’s dense air injection systems deliver chilled air to gas turbine intakes, helping maintain optimal operating conditions. This increases the turbine's power output, prevents overheating, and allows for sustained production levels, ensuring that market demand is met without compromising operational integrity.
Why Choose Aggreko for Dense Air Injection?
Aggreko’s dense air injection solutions are designed to address the specific needs of each plant, ensuring customized, high-efficiency cooling. With quick deployment and a range of temperature control options, Aggreko can help plants minimize downtime, avoid costly maintenance, and optimize production rates during peak demand periods.
Contact Aggreko today for more details about our dense air injection solutions and how they can improve your plant’s performance.