A shallow depth-of-field view of a wooden plank moving rapidly on a roller conveyor belt in a wood processing or panel manufacturing facility.

Dehumidification improves quality control, saves fortune

How to Improve Quality Control & Efficiency with Desiccant Dehumidification

  • The Challenge

    Reducing air moisture to improve quality control and run rate of the plant

  • The Solution

    Desiccant Dehumidification with low-temp chillers and air handling units

  • The Impact

    Waste reduced and hundreds of thousands of dollars saved each year

Client:Ceramics Manufacturer

Location:New York, USA

Sectors:Manufacturing

The Challenge

Stripping out humidity for critical last stage

This ceramics plant creates catalytic converters, and to make sure these can withstand vibration and diesel fumes, the plant tests them in a simulator at the final stage of production.

The problem with this is that in the summer months, humidity in the testing area was rising above spec. Moisture was getting trapped inside the honeycomb shape of the ceramic parts, which blocked the diesel from getting through.

Parts that were perfectly fine were getting a "fail" stamp and had to be destroyed, costing the plant hundreds of thousands of dollars every month.

$475,621Savings over 3 months
15,000 cfmDehumidifier
170kW3 Natural gas generators

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